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Gear shift shaft


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SPENGILLY

 
Posts: 141
Joined: 11 Feb 2004

Location: San Francisco,CA
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Gear shift shaft

Fri Jul 10, 2009 12:46 am » Post: #1 » Download Post

How difficult is it to change the spline shaft that shifts the transmission? I have done many rebuilds but have never been down to crank. I think my mech skills are pretty good but I'm no GP crew member.

I had a little problem going down to Laguna this past weekend. Was stuck in third gear from the time I got off the freeway. It was fun. Smile Shaft is almost smooth now.

Thanks
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Canuck13

 
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Location: Melbourne, Aus
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Fri Jul 10, 2009 4:58 am » Post: #2 » Download Post

If my feeble brain has it right, its quite easy actually as you dont need to pull the transmission, just the clutch pack after dropping the oil
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Hermit

 
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Joined: 08 Jun 2005

Location: Paraparaumu, New Zealand
1992 Honda NSR250 MC21
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Sat Jul 11, 2009 5:35 am » Post: #3 » Download Post

yeah its easy bro - clutch cover off and some minor dismantling will reveal the other end of the shaft which you can just pull through and then slide a fresh one in its place. I recommend a fresh oil seal too. Its about four years since i changed mine so i cant remember any finer details for you but i just remember it being much easier than i expected.

I got all the parts i needed off tyga and Matt wrote me a list of parts needed for a re-build and all the oil seals worth changing whilst i was at it;

Crankshaft x 1
Piston x 2
Piston Rings x 2
Piston Pin x 2
Piston Circlip x 4
Gasket, Cylinder x 2
Gasket, Head x 2
Gasket, Clutch Cover x 2
RC valve seal x 2
RC Valve Shaft E Clip x 2
Seal, Crank Left x 1
Seal, Crank Right x 1
Seal, Countershaft x 1
Seal, Gear Change Shaft x 1
Seal, clutch shaft actuator x 1
Seal, Kickstart x 1

The list maybe useful to you in future.
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SPENGILLY

 
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Sat Jul 11, 2009 4:08 pm » Post: #4 » Download Post

Thanks guys. I was thinking it would be a lot more difficult. I'm waiting on a price from Craig at redline & will see what happens from there.
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